Courses - Browse All Training at Sincera GSE Consulting PLT https://sinceratraining.com/product-category/automotive/ Sharing Expertise For Sustainable System Fri, 01 Aug 2025 03:07:18 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.10 https://sinceratraining.com/wp-content/uploads/2020/08/cropped-Symbol_512x512-1-100x100.png Courses - Browse All Training at Sincera GSE Consulting PLT https://sinceratraining.com/product-category/automotive/ 32 32 Measurement System Analysis (MSA) https://sinceratraining.com/product/measurement-system-analysis-msa/ Fri, 01 Aug 2025 02:30:46 +0000 https://sinceratraining.com/?post_type=product&p=8626 Objectives: Understanding of the MSA concepts. Application of MSA for different types of measurement systems. Evaluation of MSA results in compliance with industrial or customer requirements. Deployment of MSA within an organization. Learning Outcome: Upon completion of the training, delegates will have the basic knowledge to complete a study of a measurement system to determine… Continue reading Measurement System Analysis (MSA)

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]]> Objectives:

  • Understanding of the MSA concepts.
  • Application of MSA for different types of measurement systems.
  • Evaluation of MSA results in compliance with industrial or customer requirements.
  • Deployment of MSA within an organization.

Learning Outcome:

Upon completion of the training, delegates will have the basic knowledge to complete a study of a measurement system to determine and understand the sources of variation that can influence the results.

Course Outline:
Day 1:

  1. Opening and introduction
  2. Introduction to MSA
    • Measurement System
    • Application & Requirements
  3. Measurement System Variation & Studies
    • Measurement System Variation
    • Bias, Linearity, Stability
    • Repeatability, Reproducibility
  4. Variable GR&R Study
    • Sources of Variation
    • Method & Interpretation
    • GR&R Study for Non-replicable Measurement

Day 2:

  1. Recap on Key Learning Points
  2. Bias & Linearity Study
    • Method & Interpretation
  3. Stability Study
    • Method & Interpretation
  4. Attribute GR&R Study
    • Method & Interpretation
    • Effectiveness & Kappa
  5. Summary and Q&A Session.

Who Should Attend This Course?

This course is intended for managers, engineers, executives, and supervisors who lead or are involved in the development and implementation of MSA.

Pre-Requisites:

  • There are no formal pre-requisites for this course.

Duration:

  • This is a two-day course from 0900-1700 (Face-to-face or Remote Online Training is available upon request).

Training With Sincera Mayle Consulting Means:

  • Delegates will be trained by experienced tutors who are passionate to share their knowledge.
  • Reliable and trusted experts with years of hands-on experience to enhance delegates’ learning curve.

Find Out More With Us:

If want to learn more, please contact us for following training courses:

  • Quality Management Systems (ISO 9001) Interpretation
  • Quality Management Systems (ISO 9001) Internal Auditor
  • Exemplar Global Recognized Quality Management Systems (ISO 9001) Lead Auditor
  • SPC
  • Root cause analysis

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]]> Measurement System Analysis (MSA) and Production Part Approval Process (PPAP) https://sinceratraining.com/product/measurement-system-analysis-msa-and-production-part-approval-process-ppap/ Fri, 01 Aug 2025 02:26:19 +0000 https://sinceratraining.com/?post_type=product&p=8623 Measurement System Analysis (MSA) is the complete study of the measurement system to determine and understand the sources of variation that can influence the results measured or produced by the measurement system. Production Part Approval Process (PPAP) is a structured approach to ensure that customer requirements are understood, and the manufacturing processes have the potential… Continue reading Measurement System Analysis (MSA) and Production Part Approval Process (PPAP)

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]]> Measurement System Analysis (MSA) is the complete study of the measurement system to determine and understand the sources of variation that can influence the results measured or produced by the measurement system. Production Part Approval Process (PPAP) is a structured approach to ensure that customer requirements are understood, and the manufacturing processes have the potential to produce parts that meet the customer’s requirements during actual production.

This training module is based on the latest version of AIAG 4th Edition MSA and AIAG 4th Edition PPAP reference manuals. Hence, the contents meet the core tools requirement for IATF 16949 Standard.

Objectives:

  • Understanding of the MSA concepts and PPAP requirements.
  • Evaluation of MSA results in compliance to the industrial or customer requirements.
  • Incorporate MSA and PPAP as part of the quality management system.

Learning Outcome:

Upon completion of the training, delegates will have the basic knowledge and/or skill on:

  • Explain the fundamental principles of Measurement System Analysis (MSA) and the key elements of the Production Part Approval Process (PPAP).
  • Analyze MSA data to determine the precision and accuracy of measurement systems in accordance with industry standards or customer specifications.
  • Integrate MSA and PPAP processes into existing quality management systems to enhance overall product quality.

Course Outline:
Day 1:

Estimated Time Agenda
9:00 AM – 9:15 AM Opening and Introduction
9:15 AM – 10:30 AM Introduction to MSA
✓ Measurement System
✓ Application and Requirements
10:30 AM – 10:45 AM Morning Break
10:45 AM – 12:30 PM Measurement System Variation and Studies
✓ Measurement System Variation
✓ Stability, Bias ad Linearity Studies
12:30 PM – 1:00 PM Gage Repeatability and Reproducibility Study
✓ Variable GR&R Study – Average and Range Method
1:00 PM – 2:00 PM Lunch
2:00 PM – 3:30 PM Gage Repeatability and Reproducibility Study
✓ Attribute GR&R Study – Agreement Method
✓ Results Interpretation
3:30 PM – 3:45 PM Afternoon Break
3:45 PM – 4:45 PM Production Part Approval Process (PPAP)
✓ PPAP Requirements
✓ Submission and Record
4:45 PM – 5:00 PM Summary and Q&A

Who Should Attend This Course?

Those who need to be equipped with a practical understanding of the context of MSA and PPAP, especially those lead or involved in the development and implementation of MSA and PPAP, including:

  • Managers
  • Engineers
  • Executives
  • Supervisors

Pre-Requisites:

  • Nil

Duration:

  • This is a one (1) day course from 0900-1700 (Face to face or Remote Online Training is available upon arrangement)

Training With Sincera Means:

  • Delegates will be trained by experienced tutors who are passionate to share their knowledge.
  • Reliable and trusted experts with years of hands-on experience to enhance delegates’ learning curve.

Find Out More With Us:

If want to learn more, please contact us for following training courses:

  • Statistical Process Control (SPC)
  • Root Cause Analysis
  • Quality Management Systems (ISO 9001) Interpretation
  • Quality Management Systems (ISO 9001) Internal Auditor
  • Exemplar Global Certified Quality Management Systems (ISO 9001) Lead Auditor

 

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]]> Automotive Core Tools https://sinceratraining.com/product/automotive-core-tools/ Fri, 01 Aug 2025 02:02:51 +0000 https://sinceratraining.com/?post_type=product&p=8620 Automotive Core Tools are essential for an effective quality management system in the automotive industry. They include Advanced Product Quality Planning (APQP), Control Plan (CP), Production Part Approval Process (PPAP), Failure Modes and Effects Analysis (FMEA), Statistical Process Control (SPC) and Measurement System Analysis (MSA). This training module provides a basic understanding on the concepts… Continue reading Automotive Core Tools

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]]> Automotive Core Tools are essential for an effective quality management system in the automotive industry. They include Advanced Product Quality Planning (APQP), Control Plan (CP), Production Part Approval Process (PPAP), Failure Modes and Effects Analysis (FMEA), Statistical Process Control (SPC) and Measurement System Analysis (MSA).

This training module provides a basic understanding on the concepts and applications of Automotive Core Tools, based on the latest version of AIAG reference manuals, which support the requirements of IATF 16949.

Objectives:

  • Understand the basic concepts of Automotive Core Tools.
  • Understand the applications of Automotive Core Tools in an organisation.
  • Comprehend Automotive Core Tools in quality management system.

Learning Outcome:

Upon completion of the training, delegates will have the basic knowledge and/or skill on:

  • Define and explain the fundamental principles and components of Automotive Core Tools.
  • Demonstrate the practical implementation of Automotive Core Tools in organizational processes.
  • Integrate Automotive Core Tools into a quality management system to enhance and maintain quality standards.

Course Outline:
Day 1 (APQP, PPAP, CP):

Estimated Time Agenda
9:00 AM – 9:15 AM Opening and Introduction
9:15 AM – 10:30 AM Advanced Product Quality Planning (APQP)
✓ Objective and Applicability
✓ Product Quality Planning Cycle
✓ 5 Phases of APQP
10:30 AM – 10:45 AM Morning Break
10:15 AM – 10:35 AM APQP Implementation
✓ Define Scope and Team
✓ Risk Management and Sourcing
✓ Inputs and Outputs of Phases
✓ Gated Management
1:00 PM – 2:00 PM Lunch
2:00 PM – 3:30 PM Production Part Approval Process (PPAP)
✓ PPAP Requirements
✓ Significant Production Run
✓ Submission and Record
3:30 PM – 3:45 PM Afternoon Break
3:45 PM – 4:45 PM Control Plan (CP)
✓ Control Plan Methodology
✓ Requirements and Guidelines
✓ Control Plan Development
4:45 PM – 5:00 PM Summary and Q&A

Day 2 (FMEA):

Estimated Time Agenda
9:00 AM – 9:15 AM Opening and Introduction
9:15 AM – 10:30 AM Failure Mode and Effect Analysis (FMEA)

✓ Overview and History

✓ Scope and Benefits

✓ 7-Step Approach
10:30 AM – 10:45 AM Morning Break
10:45 AM – 1:00 PM System Analysis

✓ 5T Method and Process Flow Diagram

✓ 3-Tier Structure

✓ Product and Process Characteristics
1:00 PM – 2:00 PM Lunch
2:00 PM – 3:30 PM Failure Analysis and Risk Mitigation

✓ Failure Chain

✓ Prevention and Detection Control

✓ SOD Ratings and Action Priority

✓ Optimization
3:30 PM – 3:45 PM Afternoon Break
3:45 PM – 4:45 PM Risk Communication

✓ Results Documentation

✓ Linkages to Control Plan
4:45 PM – 5:00 PM Summary and Q&A

Day 3 (SPC):

Estimated Time Agenda
9:00 AM – 9:15 AM Opening and Introduction
9:15 AM – 10:30 AM Statistical Process Control (SPC)

✓ Process Stability and Capability

✓ Common Cause and Special Cause Variation
10:30 AM – 10:45 AM Morning Break
10:45 AM – 1:00 PM Data Collection Strategy

✓ Types of Data

✓ Sampling Plan

Variable Control Charts

✓ Within and Between Subgroup Variation

✓ Xbar-R, Xbar-S, I-MR Charts
1:00 PM – 2:00 PM Lunch
2:00 PM – 3:30 PM Attribute Control Charts

✓ Defective Unit and Defect

✓ P, np, u, c Charts

Control Chart Analysis

✓ Zone Analysis

✓ Pattern Analysis
3:30 PM – 3:45 PM Afternoon Break
3:45 PM – 4:45 PM Process Capability Analysis

✓ Yield, Rejection Rate, Defect Per Unit

✓ Cp, Cpk, Pp, Ppk
4:45 PM – 5:00 PM Summary and Q&A

Day 4 (MSA):

Estimated Time Agenda
9:00 AM – 9:15 AM Opening and Introduction
9:15 AM – 10:30 AM Measurement System Analysis (MSA)

✓ Measurement System

✓ Application and Requirements
10:30 AM – 10:45 AM Morning Break
10:45 AM – 1:00 PM Measurement System Variation and Studies

✓ Measurement System Variation

✓ Bias, Linearity, Stability

✓ Repeatability, Reproducibility

Stability Study

✓ Control Chart Method

✓ Results Interpretation
1:00 PM – 2:00 PM Lunch
2:00 PM – 3:30 PM Bias and Linearity Study

✓ Regression Method

✓ Results Interpretation
3:30 PM – 3:45 PM Afternoon Break
3:45 PM – 4:45 PM GR&R Study

✓ Variable GR&R Study – Average and Range Method

✓ Attribute GR&R Study – Agreement Method

✓ Results Interpretation
4:45 PM – 5:00 PM Summary and Q&A

Who Should Attend This Course?

Those who need to be equipped with a practical understanding of the automotive core tools, especially those involved in its implementation, including:

  • Managers
  • Engineers
  • Executives
  • Supervisors

Pre-Requisites:

  • It is recommended that delegates have prior knowledge on automotive core tool.

Duration:

  • This is a four-day (4) course from 0900-1700 (Face to face or Remote Online Training is available upon arrangement).

Training With Sincera Means:

  • Delegates will be trained by experienced tutors who are passionate to share their knowledge.
  • Reliable and trusted experts with years of hands-on experience to enhance delegates’ learning curve.

Find Out More With Us:

If want to learn more, please contact us for following training courses:

  • Quality Management Systems (ISO 9001) Interpretation
  • Quality Management Systems (ISO 9001) Internal Auditor
  • Exemplar Global Recognized Quality Management Systems (ISO 9001) Lead Auditor
  • Kaizen
  • Cost of Poor Quality

 

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